Design and Development of an Upper Limb Rehabilitative Robot with Dual Functionality

The design of an upper limb rehabilitation robot for post-stroke patients is considered a benchmark problem regarding improving functionality and ensuring better human–robot interaction (HRI). Existing upper limb robots perform either joint-based exercises (exoskeleton-type functionality) or end-point exercises (end-effector-type functionality). Patients may need both kinds of exercises, depending on the type, level, and degree of impairments. This work focused on designing and developing a seven-degrees-of-freedom (DoFs) upper-limb rehabilitation exoskeleton called ‘u-Rob’ that functions as both exoskeleton and end-effector types device. Furthermore, HRI can be improved by monitoring the interaction forces between the robot and the wearer. Existing upper limb robots lack the ability to monitor interaction forces during passive rehabilitation exercises; measuring upper arm forces is also absent in the existing devices. This research work aimed to develop an innovative sensorized upper arm cuff to measure the wearer’s interaction forces in the upper arm. A PID control technique was implemented for both joint-based and end-point exercises. The experimental results validated both types of functionality of the developed robot

Development of an End-Effector Type Therapeutic Robot with Sliding Mode Control for Upper-Limb Rehabilitation

Geriatric disorders, strokes, spinal cord injuries, trauma, and workplace injuries are all prominent causes of upper limb disability. A two-degrees-of-freedom (DoFs) end-effector type robot, iTbot (intelligent therapeutic robot) was designed to provide upper limb rehabilitation therapy. The non-linear control of iTbot utilizing modified sliding mode control (SMC) is presented in this paper. The chattering produced by a conventional SMC is undesirable for this type of robotic application because it damages the mechanical structure and causes discomfort to the robot user. In contrast to conventional SMC, our proposed method reduces chattering and provides excellent dynamic tracking performance, allowing rapid convergence of the system trajectory to its equilibrium point. The performance of the developed robot and controller was evaluated by tracking trajectories corresponding to conventional passive arm movement exercises, including several joints. According to the results of experiment, the iTbot demonstrated the ability to follow the desired trajectories effectively

Design and Development of a 7 DOF Robot with Ergonomic Shoulder for Upper Limb Rehabilitation

With the increase of stroke patients, the number of upper limb dysfunction is increasing day by day. Robotic intervention in upper limb (UL) rehabilitation of post-stroke patients has gained much traction in recent years. Though many research groups have developed exoskeletons, existing exoskeletons have limitations in both hardware design and control approaches. In most cases, rehabilitative robotic devices have not considered the movement of the shoulder joint’s center (center of glenohumeral joint); however, this movement leads to misalignment between human joints and robot joints, which is undesirable in any circumstances. To ensure better human-robot interaction (HRI), allowing mobility of shoulder joint’s (glenohumeral joint) center of rotation without reducing the range of motion (ROM) remains a great challenge for UL exoskeleton researchers. Furthermore, being able to function as end-effector setup and exoskeleton setup (i.e., dual functionality) is a crucial need for exoskeletons to provide joint-based exercises and end-point exercises depending on the patient’s condition, impairment level, and stage of rehabilitation. Moreover, interaction forces between user and robot have largely been ignored in passive rehabilitation. Force can also be used in performing active exercises. In this research, an upper limb robotic exoskeleton has been designed and developed to provide better HRI, dual functionality, safe and effective, and patient-tailored therapy. The experimental results have shown its potential to be used with stroke-patients in a hospital setting

Robustness and Tracking Performance Evaluation of PID Motion Control of 7 DoF Anthropomorphic Exoskeleton Robot Assisted Upper Limb Rehabilitation

Upper limb dysfunctions (ULD) are common following a stroke. Annually, more than 15 million people suffer a stroke worldwide. We have developed a 7 degrees of freedom (DoF) exoskeleton robot named the smart robotic exoskeleton (SREx) to provide upper limb rehabilitation therapy. The robot is designed for adults and has an extended range of motion compared to our previously designed ETS-MARSE robot. While providing rehabilitation therapy, the exoskeleton robot is always subject to random disturbance. Moreover, these types of robots manage various patients and different degrees of impairment, which are quite impossible to model and incorporate into the robot dynamics. We hypothesize that a model-independent controller, such as a PID controller, is most suitable for maneuvering a therapeutic exoskeleton robot to provide rehabilitation therapy. This research implemented a model-free proportional–integral–derivative (PID) controller to maneuver a complex 7 DoF anthropomorphic exoskeleton robot (i.e., SREx) to provide a wide variety of upper limb exercises to the different subjects. The robustness and trajectory tracking performance of the PID controller was evaluated with experiments. The results show that a PID controller can effectively control a highly nonlinear and complex exoskeleton-type robot

Design and Development of a Smart IoT-Based Robotic Solution for Wrist Rehabilitation

In this study, we present an IoT-based robot for wrist rehabilitation with a new protocol for determining the state of injured muscles as well as providing dynamic model parameters. In this model, the torque produced by the robot and the torque provided by the patient are determined and updated taking into consideration the constraints of fatigue. Indeed, in the proposed control architecture based on the EMG signal extraction, a fuzzy classifier was designed and implemented to estimate muscle fatigue. Based on this estimation, the patient’s torque is updated during the rehabilitation session. The first step of this protocol consists of calculating the subject-related parameters. This concerns axis offset, inertial parameters, passive stiffness, and passive damping. The second step is to determine the remaining component of the wrist model, including the interaction torque. The subject must perform the desired movements providing the torque necessary to move the robot in the desired direction. In this case, the robot applies a resistive torque to calculate the torque produced by the patient. After that, the protocol considers the patient and the robot as active and all exercises are performed accordingly. The developed robotics-based solution, including the proposed protocol, was tested on three subjects and showed promising results

Flexohand: A Hybrid Exoskeleton-Based Novel Hand Rehabilitation Device

Home-based hand rehabilitation has excellent potential as it may reduce patient dropouts due to travel, transportation, and insurance constraints. Being able to perform exercises precisely, accurately, and in a repetitive manner, robot-aided portable devices have gained much traction these days in hand rehabilitation. However, existing devices fall short in allowing some key natural movements, which are crucial to achieving full potential motion in performing activities of daily living. Firstly, existing exoskeleton type devices often restrict or suffer from uncontrolled wrist and forearm movement during finger exercises due to their setup of actuation and transmission mechanism. Secondly, they restrict passive metacarpophalangeal (MCP) abduction–adduction during MCP flexion–extension motion. Lastly, though a few of them can provide isolated finger ROM, none of them can offer isolated joint motion as per therapeutic need. All these natural movements are crucial for effective robot-aided finger rehabilitation. To bridge these gaps, in this research, a novel lightweight robotic device, namely “Flexohand”, has been developed for hand rehabilitation. A novel compliant mechanism has been developed and included in Flexohand to compensate for the passive movement of MCP abduction–adduction. The isolated and composite digit joint flexion–extension has been achieved by integrating a combination of sliding locks for IP joints and a wire locking system for finger MCP joints. Besides, the intuitive design of Flexohand inherently allows wrist joint movement during hand digit exercises. Experiments of passive exercises involving isolated joint motion, composite joint motions of individual fingers, and isolated joint motion of multiple fingers have been conducted to validate the functionality of the developed device. The experimental results show that Flexohand addresses the limitations of existing robot-aided hand rehabilitation devices